Sys3xxGateway

Sys3xxGateway is a software package for processing screwdriving system data received from Rexroth System 300/310/350 screwdriving controllers. It provides network connections for the reliable reception of rundown data and curves, a flexible processing core for mapping and processing data according to the given configuration and output drivers for storing, converting and forwarding the collected data to various industry standard data consumers.

Sys3xxGateway follows the philosophy of “configuration by convention”in order to minimize the amount of manually required configuration settings on the PC side and to keep as much configuration information as possible in the nutrunner control itself. In many cases, only a few basic parameters need to be defined (e.g. file system paths), everything else can be configured on the screwdriver controller side. Although this is less flexible than with QTransa “single point of configuration” is implemented with the familiar BS300/BS350-Software Changes in the production system do not affect the PC-side configuration (“No IT required for changes”). However, setting up the screwdriving systems requires compliance with the conventions so that everything works as expected.

Sys3xxCSS is primarily intended for use with pure Curve data. It works on the basis of a single single screw channel and does not offer the possibility of grouping incoming data for a station or part. As grouping does not need to be defined, not much configuration is required, making it easy to install and set up.

Feature Overview

The main features of the Sys3xxGateway software are:

  • Saving screwdriving results and curves for Rexroth screwdriving systems
  • Compatible with screwdriving system 300/310/350 with firmware V1.500-V2.300
  • Uses IPM or/and FTP+curve buffer transfer mode for secure storage of screwdriving results and curves
  • Data output in the formats *.crv (native curve format of the BS300/BS350) and *.csv (Excel text, comma-separated values for further processing with 3rd party applications)
  •  Runs as a Windows system service, no user needs to be logged in for operation
  • Viewer application for real-time monitoring included
  • Configuration application for standard setups; configuration of the database server connection, file names and folder names in the GUI
  • Advanced configuration with built-in scripting language

Sys3xxCSS screw curve memory

Item Description
Sys3xxCSS Single Station License for up to 5 screw channels 1000103
Sys3xxCSS Small Line License for up to 40 screw channels 1000104
Sys3xxCSS Unlimited Version License for unlimited channels 1000105

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