OGS: Empowering Precision in Industry 4.0
Minimize errors, improve reliability, and scale production with advanced operator guidance
Product overview > (Software= Operator Guidance Software OGS
Overview
Industry 4.0, diversified production, batch size of one: the smaller the quantities and the more complex the operation, the higher the demands on operators. OGS (Operator Guidance System) is a Windows®-based software package, optimized for use with tightening systems. With a clear visual representation of the work, the software guides operators and controls connected tools. Flexible interfaces allow integration with various components (e.g., ID readers) and Industry 4.0 infrastructure. OGS can even integrate tools without i4.0 connectivity (e.g., torque wrenches) into the modern ITworld.
The system records detailed information about process steps, tools and process results (including measurement curves). Its easy-to-use GUI allows workflow editing, multistep processes, and touch-optimized operation.
Why OGS is the Right Choice
OGS is more than just guidance; it’s a full-fledged solution to your biggest manufacturing challenges. Here’s how we deliver tangible results.
Boosted Productivity
Streamline workflows,
reduce cycle times, and
eliminate manual errors
with automated guidance.
Superior Quality Control
Ensure every process is
done right the first time with
error-proofing and realtime validation.
Complete Traceability
Log every action and data
point, providing a complete
history for audits and quality
assurance.
Core Capabilities that Drive Results
Digital Workflows
Paperless, step-by-step instructions improve accuracy and reduce manual errors.
Custom Processes
Easily configure complex
workflows without the need
for intricate PLC
programming.
Process Analysis
Analyze tightening curves
and process data to ensure
quality and reliability.
User Management
Secure logins and action
logs provide complete
traceability for every user.
Real-time Tool Tracking
Monitor tool location, status,
and usage in real time for optimal asset
management
4-Eye Witness
Ensure critical operations
are verified by a second
operator for safety and
quality.
Inventory Management
Load work instructions, verify
parts, and manage
inventory seamlessly.
Real-time Feedback
Visual, audio, and haptic
cues prevent errors instantly
and provide clear direction.
Use cases
Automotive Industry
High-mix, low-volume assembly with precise guidance
for quality and efficiency. Supports real-time errorproofing and validation, ensures compliance with
industry standards, and enables detailed traceability
across each stage of the assembly process.
Medical Device Manufacturing
Maintains strict quality standards and process reliability
for sensitive assemblies. Also enables tracking of
inventories along with their respective suppliers.
General Assembly Lines
Flexible operator guidance for various industrial
assembly processes and workflows. OGS also includes a
"continue where you left off" feature, allowing operators to
resume tasks seamlessly
